Djebel Ressas Cement Plant (5800 Tons/Day Capacity)


Customer EKON A.Ş.
Services Multi - Discipline Engineering Services (Architectural, Structural, Electrical, Mechanical, Infrastructural Engineering Services)
Design Type Detail Design
Contract Date 05.01.2010
Completion Date 21.10.2013
Information About the Project

The contract was signed between Tunisian Investor-Carthage Cement and EKON Endüstri İnşaat ve Ticaret A.Ş.–PROKON İmalat ve Montaj A.Ş.–FLSmidth Consortium on February 24th, 2010. The content of the contract was the design, supply, construction and installation of a 5800 tons/day clinker production capacity cement plant at Djebel Ressas.


PROKON Engineering has provided the design and engineering services for civil, structural steel, mechanical, electrical erection, automation and commissioning services of the plant.


The following units and structures are designed by PROKON:

  • Raw Material Crushing, Conveying and Storage
  • Coal Intake, Storage, Transport
  • Additive Crushing, Intake, Storage, Transport
  • Raw Mill
  • Homogenization Silo
  • Preheater, Kiln, Clinker Cooler
  • By-Pass System
  • Coal Mill
  • Clinker Transport and Storage
  • Cement Mill (1 and 2),
  • Cement Silos (1, 2 and 3)
  • 4 Packing Plant
  • Bulk Dispatch to Trucks
  • 4 Bag Dispatch to Trucks
  • Palletizing Plant
  • Alternative Liquid Fuel Storage
  • Natural Gas Distribution
  • Compressor Rooms
  • Water Treatment and Distribution, Potable Water Unit
  • Weighbridges
  • Electrical Substations
  • Central Control Room and Laboratory
  • Service Buildings (Workshop, Changing Room, Open/Closed Storage, Canteen, Administration Building, Guard House)